Warehouse Robot Maker Ditches Grease for Plastic Bearings

Bastian Solutions swaps traditional bearings for igus motion plastics in its truck-loading robots.

Warehouse Robot Maker Ditches Grease for Plastic Bearings

Warehouse robots just got a maintenance upgrade. Bastian Solutions has turned to lubrication-free motion plastics from igus for its truck-loading automation systems.

The switch addresses a fundamental pain point in industrial robotics: traditional bearings need regular greasing, which means downtime and maintenance costs. Plastic bearings? They just keep rolling.

igus specializes in these so-called "motion plastics" — polymer-based components designed to handle heavy-duty applications without the mess of traditional lubrication. For warehouse environments where robots work around the clock loading trucks, that reliability matters.

It's a quiet but telling trend in industrial automation. As robots take on more demanding physical tasks, component choices become critical. Sometimes the unsexy stuff — like what your bearings are made of — makes all the difference between a robot that works and one that's stuck waiting for maintenance.